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High-Performance Pharmaceutical Roller Compactor
2026-10-31

7 Key Advantages That Set Our Pharma Roller Compactor Apart

Precision Temperature-Controlled Rollers (±5°C Accuracy) – Zero Surface Condensation

Built with a closed-loop thermal regulation system, our compaction rollers maintain a steady temperature within ±5°C throughout continuous production. The optimized thermal design completely eliminates condensation on the roller surface, preventing moisture-induced API degradation and cross-contamination – critical for heat-sensitive and hygroscopic pharmaceutical formulations.

High Throughput & Industry-Leading One-Pass Granulation Yield

An optimized roller profile and uniform compaction force distribution deliver maximum material densification in a single pass, achieving a consistently high primary granulation yield. This reduces rework and material waste, significantly boosting overall production output and lowering per-unit manufacturing costs for high-volume solid dosage lines.

Fully Enclosed Hermetic Sealing System

The entire material processing path is sealed with pharma-grade gaskets and supported by negative-pressure dust containment, eliminating airborne powder leakage. This design protects operators from dust exposure and preserves the purity of active pharmaceutical ingredients (APIs), fully aligning with cGMP and occupational health and safety requirements.

Tool-Free Quick Disassembly & Assembly

Designed for rapid changeover and thorough cleaning, the main compaction unit requires no special tools for teardown. Complete disassembly takes less than 5 minutes, and full reassembly is finished in under 8 minutes. This drastically cuts downtime between batch changes, making it ideal for multi-product manufacturing facilities.

Baffle-Free Roller Outlet & Transparent Front Enclosure

The flake outlet from the compaction rollers uses a baffle-free design to eliminate material buildup and dead zones, while the full transparent front cover provides unobstructed, real-time visibility of the compaction process. Operators can monitor production status and make process adjustments instantly without opening the enclosure.

In-House Vacuum Feeder with Arch-Breaking & Anti-Clog Respirator

Our self-manufactured vacuum feeding system comes standard with a built-in arch-breaking mechanism and anti-clog respirator filter. It ensures uniform, uninterrupted material delivery to the compaction zone, prevents powder bridging and filter blockages, and reduces manual maintenance and unplanned production interruptions.

Integrated Electrical Control System – Compact Footprint, Fast Commissioning

The electrical control cabinet is fully integrated with the main machine frame, eliminating the need for a separate control panel and reducing overall floor space. This all-in-one layout enables faster on-site installation and commissioning, and simplifies daily operation and routine maintenance for on-site production teams.

High Output and High Granulation Rate

  • High Output and High Granulation Rate
  • Excellent Sealing Performance, Ensuring Personnel and Pharmaceutical Safety
  • Simple Structure and Fast Assembly and Disassembly
  • Intelligent Monitoring and Visible Process
  • Anti-Bridging Vacuum Feeding for Automated Production

Fully Modular Dry Granulation Line – End-to-End Turnkey Solution

We deliver a fully integrated, modular dry granulation line tailored to your production flow, eliminating compatibility risks between individual units and reducing your validation workload.

Standard Line Configuration

  • Vacuum feeding system with dust containment
  • Core pharmaceutical roller compactor unit
  • High-precision sizing / milling unit
  • Rotary sieve classification unit
  • Central dust extraction system
  • Unified HMI control platform

Key Benefits of Our Modular Design

  • Flexible configuration: add or remove units based on your specific process requirements
  • GMP-compliant seamless connections with no material dead zones
  • Single control system for one-stop operation and data recording
  • Fast on-site assembly and IQ/OQ validation support
  • Scalable structure to adapt to future capacity expansion
roller compaction dry granulation system flow diagram

Roller Compactor Test Run Video

Complete Model Range – From R&D to Commercial Production

All models share identical core compaction principles and granulation characteristics, ensuring seamless scale-up from lab results to full production with consistent granule quality.

  • laboratory roller compactor dry granulation equipment for pharma R&D
    laboratory roller compactor dry granulation equipment for pharma R&D
  • LG200 roll compactor
    LG200 roll compactor
  • LG240 dry granulation roller compactor
    LG240 dry granulation roller compactor
  • LG360 pharmaceutical roller compactor
    LG360 pharmaceutical roller compactor

Ideal for a Wide Range of Pharmaceutical & Nutraceutical Uses

Our roller compactors are engineered to handle the most challenging powder formulations:

  • Immediate-release and sustained-release tablet formulations
  • Capsule fill granules and sachet products
  • Direct compression granule blends
  • Heat-sensitive APIs and biological ingredients
  • Hygroscopic and low-density powders
  • Nutraceutical, herbal extract and dietary supplement formulations

Why Pharmaceutical Manufacturers Trust Our Equipment

Pharma-First Sanitary Design
Custom Engineering Support
Global After-Sales Service
Proven Industry Track Record

All product-contact parts use 316L stainless steel, polished to Ra ≤ 0.8μm, with no dead corners for easy cleaning and validation.

We offer customized roller patterns, compaction force ranges and line configurations to match your specific formulation needs.

On-site installation, commissioning, validation documentation support, and 24/7 remote technical assistance worldwide.

Trusted by pharmaceutical manufacturers across 30+ countries for reliable, long-lasting dry granulation equipment.

Frequently Asked Questions

Q: Do your roller compactors meet GMP requirements for pharmaceutical production? A: Yes. All product-contact surfaces adopt pharma-grade sanitary design, and the fully enclosed structure, cleanability and documentation support full cGMP compliance and IQ/OQ/PQ validation.

Q: How long does product changeover and cleaning take? A: Thanks to the tool-free quick-disassembly design, full disassembly, cleaning and reassembly can be completed in under 20 minutes for product changeover.

Q: Can the equipment handle heat-sensitive pharmaceutical ingredients? A: Absolutely. Our precision roller temperature control system maintains consistent processing temperatures and eliminates condensation, protecting the stability and activity of heat-sensitive APIs.

Q: Do you provide formulation testing services? A: Yes. We offer pilot testing services with our in-house lab equipment to validate granulation results for your specific materials before purchase.

Get a Tailored Dry Granulation Solution Within 24 Hours

Tell us about your production requirements, material properties and capacity targets – our engineering team will provide a matched roller compactor configuration and detailed quotation.

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