Milling Equipment
Universal Mill
Universal Mill
Guibao Group · Established in 1984
A Reputable, Full-Capability Professional Manufacturer
Specialists in Milling, Mixing and Dry Granulation Processes

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Email:sales@guibaogroup.com
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Product Introduction

 

Working Principle:

The universal pulverizer mainly relies on the high-speed relative motion between the movable disk and the fixed disk. Materials to be pulverized are crushed through the combined effects of impact, shearing, friction between the two disks, and collision among materials themselves. Specifically, materials enter the crushing chamber from the hopper, are thrown to the inner wall from the center by the centrifugal force generated by the high-speed rotation of the movable toothed disk, and then crushed by the impact, shearing, grinding of steel teeth between the movable and fixed toothed disks, as well as the collision of materials.

 

Advantages:

1. Simple structure: The pulverizer has a simple structure; its crushing chamber is easy to assemble, disassemble and clean, which greatly reduces maintenance costs and improves work efficiency.

2. All-stainless steel construction: Mainly made of 304/316L stainless steel, the inner chamber, dust removal box and other parts are fully welded without weld dead ends, meeting GMP requirements and ensuring product quality and hygiene standards.

3. Stable operation, low noise and vibration: Equipped with imported SKF bearings, its moving parts are CNC-machined with high precision, which largely reduces noise and vibration and extends equipment service life.

4. Easy operation: It is easy to operate; crushing fineness can be controlled by replacing the screen and adjusting the rotation speed, allowing operators to master the usage quickly.

5. Wide application range: Widely used for pulverizing materials in pharmaceutical, chemical, food and other industries. For different materials and crushing requirements, different cutter disk types can be configured to provide satisfactory crushing solutions.

6. Energy-efficient: Adopting impact crushing, materials enter the crushing chamber and are crushed by collision between the tooth ring and materials. The crushed materials enter the cloth bag through the screen holes with the help of airflow, leaving no residue. This design enables efficient crushing while saving energy.

7. Clean production environment: A large amount of dust is generated during crushing, but the pulverizer is generally equipped with dust collection and removal devices, which effectively control dust emission and keep the production environment clean.

8. Durable: The blades are made of specially treated stainless steel (wear-resistant alloy can also be customized), ensuring the equipment's durability and reliability.

 

Selection of Universal Pulverizer:

This series of pulverizers offers multiple structural types for selection, including single machine, simple dust removal type, bench type, cyclone dust removal integrated type, cyclone dust removal unit, etc., which can be flexibly chosen according to different application scenarios and needs.

万能粉碎机的形式

 

Customizable Configuration Options:

1. Water-cooled structure or cooling fan unit can be added to meet the needs of crushing heat-sensitive materials or continuous mass production.

2. Equipment control: Button-type control box, PLC control box, explosion-proof control box.

3. Equipment material: 304 stainless steel, 316 stainless steel.

4. Motor requirement: Ordinary motor, explosion-proof motor.

5. Surface treatment: Matte polishing, mirror polishing.

 

Examples of Dust-Free Grinding Systems:

 

Process: Dust-Free Feeder - Vacuum Conveyor - Hammer Mill - Vibrating Screen

一、无尘粉碎系统(1)

 

 

Process: Dust-Free Feeder - Vacuum Conveyor - Universal Grinder - Vacuum Conveyor - Weighing Buffer Hopper

 

一、无尘粉碎系统(2)

 

 

Multiple Configurations for Diverse Applications

This series is available in multiple configurations, including standalone, basic dust-collection, bench-mounted, integrated cyclone dust-collection, and cyclone dust-collection unit types. These can be flexibly matched according to production scale, space layout, and environmental requirements, meeting the differentiated needs of pharmaceutical, food, chemical, and other industries.

Working Principle

Material enters the grinding chamber through the feed hopper and moves from the center toward the chamber wall under the centrifugal force generated by the high-speed rotation of the rotating toothed disc. Between the rotating and fixed toothed discs, the material is subjected to impact, shearing, and friction from the steel teeth, as well as collision between particles, achieving rapid grinding. The ground particles are discharged through the screen with airflow assistance, and the fineness can be easily adjusted by replacing the screen.

Key Advantages

  • Compact Structure, Easy Cleaning
    The grinding chamber is easy to disassemble and assemble. Its dead-angle-free design saves time and effort in cleaning and maintenance, effectively reducing downtime costs.

  • All-Stainless-Steel Construction, Compliant with GMP Standards
    The main body is made of SUS304/316L stainless steel. The chamber and dust collection box are fully welded to eliminate dead zones at weld seams, ensuring hygiene and safety and meeting quality management requirements for pharmaceutical and food production.

  • Smooth Operation, Low Noise and Vibration
    Equipped as standard with imported SKF bearings, the moving parts are precision-machined by CNC. Excellent dynamic balance significantly reduces vibration and noise, extending equipment service life.

  • Easy Operation, Adjustable Fineness
    The output fineness can be controlled simply by replacing screens with different aperture sizes, ensuring easy operation and quick employee training.

  • Wide Range of Applications
    Suitable for materials of various hardness levels and particle sizes. Whether pharmaceutical raw materials, chemical intermediates, or food ingredients, it delivers ideal grinding results.

  • Energy-Efficient, High-Efficiency, and Residue-Free
    Impact grinding combined with airflow discharge allows material to enter the collection bag directly after passing through the screen. With minimal material remaining in the chamber, it provides high energy efficiency and stable output.

  • Environmentally Friendly Dust Collection for Clean Production
    Equipped with efficient powder collection and dust removal devices to effectively suppress dust leakage, maintain a clean operating environment, and meet the environmental requirements of modern workshops.

  • Robust and Durable, Long Service Life
    The cutter disc and toothed ring are made of specially treated stainless steel, with wear-resistant alloy materials available as an option. They are suitable for continuous, high-volume operation and provide lasting reliability.

Flexible Customization Options

Item Available Options
Cooling Method Water-cooled configuration / cold air unit (suitable for heat-sensitive materials or long-duration continuous production)
Control System Push-button control box / explosion-proof control box / customer-supplied
Equipment Material SUS304 stainless steel / SUS316L stainless steel
Motor Type Standard motor / explosion-proof motor
Surface Finish Matte polishing / mirror polishing (to meet different cleanliness grades and appearance requirements)

Technical Parameters

 

Parameters F-10B F-20B F-30B F-40B F-60B F-80B F-100B F-120B
Model F-10B F-20B F-30B F-40B F-60B F-80B F-100B F-120B
Capacity (kg/h) 10-60 50-150 80-300 150-600 200-1200 300-1500 400-2000 500-3000
Feed Particle Size (mm) <6 <6 <10 <10 <10 <15 <15 <15
Discharge Fineness (mesh) 20~120 20~120 20~120 20~120 20~120 20~120 20~120 20~120
Grinding Motor Power (kW) 2.2 4 5.5 11 18.5 37 55 75
Speed (rpm) 7500 4500 3800 3400 2800 2000 1500 1200
Overall Dimensions (mm) 950×500×1180 1150×600×1500 1200×650×1600 1280×800×1700 1600×900×1800 2000×1100×1900 2200×1300×2000 2500×1450×2100
Weight (kg) 180 280 350 450 600 2000 3000 4000

Why Choose Guibao

 

Decades of Expertise, Strong Manufacturing Strength

With four decades of pharmaceutical equipment expertise, we deliver high-standard solutions through mature processes and core technologies.

International Certifications, Assured Quality and Compliance

ISO 9001, CE, and other international certifications ensure standardized production, reliable quality, and dependable service at every stage.

University-Industry R&D, Customized Technical Support

Together with Jiangnan University, we operate an intelligent manufacturing R&D center, providing customized equipment optimization, production line upgrades, and MES/SCADA solutions for smarter operations.

Full-Lifecycle Concierge Service, Worry-Free Support Throughout

Full-lifecycle support from planning to maintenance ensures stable production. Guibao Group delivers efficient equipment and complete production lines with advanced technology and responsive service.

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